korda's XJ
korda | jeep | mods | longarms

SSPOR front long arm suspension
This project involved a lot of time, parts hunting and research to complete. I wanted to lift my Jeep from 3" to 6" and didn't want to pay for a lift kit. I also wanted to convert the front to radius arms for many reasons, most of which was that if I built the long arms myself they would be cheaper than buying new upper and lower control arms. I managed to convince myself that with the help of Dan and South St. Paul Off Road we could do this project ourselves.

Part numbers, prices and sources are located at the bottom of this page.

The first thing I tackled was the crossmember. I had to design one that would be stong enough to mount the arms on.

The first consideration is whether to bolt or weld the crossmember on. I decided to bolt the crossmember on because I felt that was the easiest and strongest option, a welder with experience welding on a thin framerail like the XJs could make welding a crossmember on a better option but I didn't want to risk it.

I wanted to replace the factory crossmember because I had dented it up and it's location would work well for the arms and support the transmission/transfercase.

I also wanted to tuck the arm mounts up above the crossmember. There's no point in going to the trouble of doing this if you're just going to leave the arm mounts hanging down and catching on things.

Another consideration was removal of the trans or transfer case if needed. This made me decide to make the center of the crossmember removeable. Even though the whole thing is just bolted on it's much easier to remove the center when needed. I've done it once and it was a pice of cake.

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The next step was the arms.

I decided to use Rubicon Express spherical joints at the crossmember and stock rubber XJ bushings at the axle end.

I also wanted to make the arms adjustable. For this I got some grade B7, 1 1/4" threaded rod and threaded tube adapters. We welded 9" of threaded rod to the RE joint and welded the tube adapter in the arm.

The lower arms are constructed from 2" x 1/4" wall DOM tubing. The upper arms are RE uppers from a XJ/TJ lift.

Part Numbers
Rubicon Express Joints
www.polyperformance.com
RE3792 2 $35
Threaded Tube Adapter
www.polyperformance.com
TA16 2 $14
Control Arm Bushings
NAPA Auto Parts
1 $15
Bushing Sleeves
Rocklogic 4x4
RL-XJBS 2 $10